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Power & Energy Electronics Manufacturing

From energy meters to solar inverters — ISO certified PCBA and box build for India's power infrastructure supply chain.

ISO 9001:2015
TÜV Rheinland Certified
45,000 sq ft
Dedicated Manufacturing Facility
3 SMT Lines
206,700 CPH Capacity
Mixed SMT/THT
High-Current Assembly Capability
WHY Vishesh FOR POWER ELECTRONICS

Engineered for Field Reliability

Power infrastructure electronics run continuously — in substations, on rooftops, in distribution panels. A field failure isn't a warranty claim; it's a programme setback. Vishesh is an ISO certified EMS manufacturer built for exactly this class of product — high-current, thermally demanding PCBAs where process discipline is non-negotiable.

India's smart metering rollout and solar capacity expansion are creating sustained demand for domestic power electronics OEMs. Vishesh handles prototype builds through production runs under one quality system — so your power electronics PCBA and box build and electromechanical integration supply chain doesn't fragment as you scale.

From first article to volume production — one facility, one quality system, one point of contact. Request a quote and we'll respond within one business day.

Thermal Process Control

Controlled reflow profiles for high-current, thermally demanding assemblies. Mixed SMT/THT on the same production line — the build profile common in energy meters and inverter PCBAs.

100% AOI + X-Ray Inspection

Kohyoung AOI on every SMT assembly for power electronics. Unicomp AX-7900 X-ray for BGA and hidden joint verification. No board leaves uninspected.

Component-Level Traceability

ERP-tracked from incoming inspection to dispatch. Every production batch ships with a documented manufacturing record — the traceability that field service and warranty teams rely on.

POWER & ENERGY APPLICATIONS

What We Build For

If you're building any of the following, Vishesh's facility and certifications make us a qualified manufacturing partner.

Energy meter and smart meter PCBA manufacturing
Energy Meters & Smart Meters

Single-phase and three-phase meter, AMI communication boards

Solar inverter PCBA and MPPT controller manufacturing
Solar Inverters

DC-AC conversion boards, MPPT controller PCBAs, grid-tie interface assemblies

UPS controller board and power conditioning PCBA manufacturing
UPS & Power Conditioning

UPS controller boards, battery management PCBAs, power conversion assemblies

EV charging station controller board and power management PCBA
EV Charging Infrastructure

AC/DC charging controller boards, communication interface assemblies

Industrial SMPS and DC-DC converter PCBA manufacturing
Industrial Power Supplies

SMPS boards, DC-DC converter PCBAs, motor drive controller assemblies

INSIDE VISHESH'S FACILITY

Manufacturing Infrastructure for Power Electronics

SMT assembly line for power electronics PCBA at Vishesh EMS Bangalore
SIEMENS SMT LINES — 206,700 CPH, MIXED SMT/THT CAPABILITY
THT wave soldering and hand soldering for power electronics at Vishesh EMS
THT & WAVE SOLDERING — 6,000 BOARDS/DAY
Kohyoung AOI automated optical inspection for power electronics PCBA at Vishesh EMS
KOHYOUNG AOI — 100% AUTOMATED OPTICAL INSPECTION
Box build and electromechanical integration for power systems at Vishesh EMS Plant 2
PLANT 2 — BOX BUILD & ELECTROMECHANICAL INTEGRATION
TECHNICAL CAPABILITIES

What Vishesh Can Manufacture for Your Power Electronics Program

Capability Detail
SMT Lines3 lines, 206,700 CPH total
THT / Wave Soldering6,000 boards/day
Component Range0201 to BGA, LGA, CSP — fine pitch 0.3mm
PCB LayersUp to 16-layer boards
High-Current AssemblyMixed SMT/THT, heavy copper boards
Box BuildFull electromechanical integration, Plant 2 (20,000 sq ft)
Quality CertificationISO 9001:2015, IATF 16949:2016 (TÜV Rheinland)
EnvironmentalISO 14001:2015, ISO 45001:2018 (TÜV NORD)
Inspection100% AOI, X-ray (BGA/LGA), IPC-certified trainer on-site
TraceabilityComponent-level, incoming inspection to dispatch
Facility45,000 sq ft, Bangalore

Vishesh's Plant 1 handles all power electronics PCBA and testing. Plant 2 handles mechanical assembly and box build and electromechanical integration. Both plants operate under a single quality system at our Bangalore facility.

Mixed SMT and THT on the same production line means energy meter and inverter PCBAs — which typically combine surface-mount logic with through-hole power components — are assembled without splitting across vendors. For a full view of Vishesh's end-to-end EMS partner capability, visit our services overview.

Vishesh Innovative Technologies facility — NICE Road junction, Bangalore
Vishesh FACILITY — NICE ROAD JUNCTION, BANGALORE
COMPLIANCE & QUALITY

Certified to the Standards That Power OEM Supply Chains Require

IATF 16949:2016

Automotive-Grade Process Discipline

Certified by TÜV Rheinland. Valid to November 2028. FMEA, APQP, and process control requirements applied to every production run — a level of process discipline that benefits power infrastructure programs equally.

ISO 14001:2015

Environmental Management

Certified by TÜV NORD. Valid to November 2028. Environmental management system covering Vishesh's manufacturing operations — relevant for OEMs with sustainability requirements in their supply chain qualification.

ISO 45001:2018

Occupational Health & Safety

Certified by TÜV NORD. Valid to November 2028. Occupational health and safety management system. Demonstrates the operational maturity that responsible supply chain partners require from their manufacturers.

Frequently Asked Questions

Does Vishesh manufacture PCBAs for energy meters and smart meters?

Yes. Vishesh assembles single-phase and three-phase meter PCBAs, AMI communication boards, and metering controller assemblies using mixed SMT and THT processes suited to high-voltage isolation designs.

Can Vishesh handle high-current PCBA assembly for solar inverters?

Yes. Vishesh's SMT and THT lines handle high-current power electronics assemblies including DC-AC conversion boards and MPPT controller PCBAs. Our wave soldering capability processes 6,000 boards per day for THT-heavy designs.

What inspection processes does Vishesh use for power electronics PCBA?

100% AOI on every SMT line, X-ray inspection for BGA and hidden joint verification, and component-level traceability throughout the build from incoming inspection to dispatch.

Does Vishesh support low-volume production for power electronics OEMs?

Yes. Vishesh operates as a high-mix, low-to-mid volume EMS partner. We support prototype, NPI, and ramp-to-production programs — so your manufacturing partner doesn't change as your volumes scale.

Is Vishesh ISO certified for power infrastructure electronics manufacturing?

Vishesh holds ISO 9001:2015 certification from TÜV Rheinland, valid to November 2028, covering the full PCBA and box build scope. We also hold IATF 16949:2016, ISO 14001:2015, and ISO 45001:2018.

START A CONVERSATION

Get a quote for your power electronics program

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Response within 1 business day
NDA available on request
Bangalore facility visit welcome